American Standard 200A Operations Instructions

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000Printed in U.S.A.© 3M 2011 44-0009-2072-6 (D060311-NA)Seri

ABBREVIATIONS AND ACRONYMS200a-NA2011 JuneLIST OF ABBREVIATIONS, ACRONYMS3M-Matic - Trademark of 3M St. Paul, MN 55144-1000AccuGlide - Tradema

18ProblemTape is tabbing on the trailing leg on the back of the boxThe tape end does not stay in application position in front of the applying rollerT

19AccuGlide 3 - 2" - NA2012 JanuarySpare Parts/Service Information Recommended Spare PartsListed are a set of spare parts that will periodically

20Replacement Parts Illustrations and Parts ListsAccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800AccuGlide™ 3 High Speed 2 Inch Lower Tapi

21AccuGlide 3 - 2" - NA2012 JanuaryTape Head - AccuGlide™ 3 - 2 inch AccuGlide™ 3 - 2" Figure 10919 (Haute) Figure 10920 (Bas)Figure 10921F

AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2" 24 2513248111012161517171819131313975231323272029272628292122 Figure 10925 – Upper Hea

23Figure 10925 – 2" Upper HeadRef. No. 3M Part No. Description10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly10925-2 78-8137-3295-1

2415141212111013151616144372568899AccuGlide 3 - 2" - NA2012 January Figure 10922 – Upper and Lower Heads AccuGlide™ 3 - 2"

25Figure 10922 – 2" Upper and Lower HeadsRef. No. 3M Part No. Description10922-1 78-8133-9509-8 Applying Arm #110922-2 78-8133-9510-6 Applying

2615141212111013151616144372568899 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2"

27Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffi ng

1-INTRODUCTION1 1.1 Manufacturing Specifications / Description / Intended Use The 3M-MaticTM 200a Adjustable Case Sealer with AccuGlideTM 3 Tapin

2828AccuGlide 3 - 2" - NA2011 July Figure 10923 – Upper and Lower Heads1773855449966 Figure 10923 – Upper and Lower Heads AccuGlide 3 - 2&quo

29Ref. No. 3M Part No. Description10923-1 78-8137-3302-5 Link – Assembly10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng10923-4 78-8017-9082-1 Bear

30 Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2"

31Figure 10921 – 2" Upper and Lower HeadsRef. No. 3M Part No. Description10921-1 78-8137-3307-4 Frame – Cut-Off Weldment10921-2 78-8017-9173

32 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2" 414 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8

33Figure 10401 – 2" Latch Upper and Lower HeadsRef. No. 3M Part No. Description10401-1 78-8070-1395-4 Bracket – Bushing Assembly10401-2 78-8

34 26 824813131313152929182724 25272816171719269731111210202123235 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2

35Figure 10924 – 2" Lower HeadRef. No. 3M Part No. Description10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly10924-2 78-8137-3297-7

36964321859777777 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA2012 JanuaryAccuGlide™ 3 - 2"

37Figure 10920– Lower HeadAccuGlide 3 - 2" - NA2012 JanuaryRef. No. 3M Part No. Description10920-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10

2 1.2.2 Manual MaintenanceKeep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reas

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2-GENERAL INFORMATION3 2.1 Data Identifying Manufacturer and Machine2011 June200a-NA INTERTEKFor Commecial Use Only

4 2-GENERAL INFORMATION (continued)2.2 WarrantyEquipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES

5 3.1 General Safety InformationRead all the instructions carefully before starting work with the machine; please pay particular attention to section

6 2011 June200a-NA3-SAFETY (continued)Figure 3-4Figure 3-3Figure 3-23.3 Table of Warnings• To reduce the risk associated with mechanical and elect

7 3-SAFETY (continued)2011 June200a-NAFigure 3-7WARNINGSharp BladeFigure 3-8Figure 3-5• To reduce the risk associated with sharp blade hazards: −

8 3-SAFETY (continued)2011 June200a-NA3.7 Residual HazardsThe case sealer 200a incorporates various safety protections which should never be removed

9 3-SAFETY (continued)2011 June200a-NAOperator's Skill Levels Required to Perform the Main Operations on MachineSkill 1: Machine OperatorThis op

10 3-SAFETY (continued)2011 JuneRefer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer

11 2011 June200a-NA3-SAFETY (continued) Figure 3-10 - Replacement Labels / 3M Part Numbers 3.13 Table of Warnings and Replacements Labels (continued

12 4.3 Operating Conditions Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes. Note: Machine shou

13 2011 June200a-NA4-SPECIFICATIONS (continued)Specifications4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core.

14 2011 June200a-NA4-SPECIFICATIONS (continued)4.10 Machine Dimensions W L H A*

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT15 5.1 Shipment and Handling of Packed Machine- The machine is fi xed on the pallet with four (4) bolts and

16 2011 June200a-NA6.1 UncratingThe envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).Cut straps.

17 Figure 7-27-INSTALLATIONFigure 7-12011 June200a-NA7.4 Machine Setup / Bed HeightAdjust machine bed height. The case sealer is equipped with four (

18 7-INSTALLATION (continued)2011 June200a-NA7.5 Removal of Plastic TiesCut the plastic which attaches the top head to the frame and remove the polys

19 7-INSTALLATION (continued)2011 June200a-NA7.11 Inspection of Phases (For Three-Main Phases Only)N/A for this machine.7.7 Completion of Taping He

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintena

20 8.1 Description of the Working CycleAfter having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to a

9-CONTROLS21 2011 June200a-NA9.1 Box Width Adjusting Knobs9.2 Box Height Adjusting Crank9.3 Start/Stop Buttons9.4 Lockable Emergency Stop ButtonFi

10-SAFETY DEVICES OF THE MACHINE22 2011 June200a-NA10.1 Blade GuardsBoth the top and bottom taping units have a blade guard (See Manual 2: AccuGlide

11 - SET UP AND ADJUSTMENTS23 11.1 Box Width AdjustmentPlace box on infeed end of frame bed and align top fl ap center seam with arrows on front of up

11 - SET UP AND ADJUSTMENTS (continued)24 2011 June200a-NA11.5 Special Set-up Procedure for Outer Column Re-PositioningMoving the outer columns up on

25 12.3 Starting ProductionAfter having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and

26 2011 June200a-NA12.9 Troubleshooting GuidePROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION When pressing the ON button the machine does not s

27 2011 June200a-NA12-OPERATION (continued) (continued on next page)12.9 Troubleshooting Guide (continued)PROBLEM CAUSE CORRECTIONPROBLEM CAUSE CORRE

28 12-OPERATION (continued)12.9 Troubleshooting Guide (continued)PROBLEM CAUSE CORRECTIONCAUSE The blade does not cut tape or the tape end is jag

29 2011 June200a-NA13-MAINTENANCE AND REPAIRS13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to wor

i INTERTEKFor Commecial Use Only3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A.3M Industrial Adhesiv

30 2011 June200a-NA13-MAINTENANCE AND REPAIRS (continued)Figure 13-1Figure 13-2Height Adjustment HandleLeadScrew13.6 Cleaning of MachineQualification

31 2011 June200a-NA13-MAINTENANCE AND REPAIRS (continued)13.10 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pair

32 13-MAINTENANCE AND REPAIRS (continued)2011 June200a-NA13.12 Box Drive Belt TensionThe two (2) continuously moving drive belts convey boxes through

33 13-MAINTENANCE AND REPAIRS (continued)2011 June200a-NARefer to Figure 13-8 and adjust belt tension as follows:1. Remove and retain center plate/fr

34 13-MAINTENANCE AND REPAIRS (continued)13.11 List of the Maintenance Operations Date: Description of Operation ___

35 2011 June200a-NA14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.Figure 14-2Figure 14-114.1 Information for Disposal of Machine The machine

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37 16-TECHNICAL DIAGRAMS200a-NA2011 June16.1 Electric Diagram 1 Phase

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39 2011 June200a-NA16.2 Spare Parts OrderOrder parts by quoting the following information: (Refer to the Identifi cation Plate on the Machine) • MACHI

TABLE OF CONTENTS - MANUAL 1: 200a Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)200a Adjus

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41 Part Number Option/Accessory78-8052-6553-1 Box Hold-Down Attachment78-8069-3983-7 Caster Kit Attachment78-8069-3924-1 Conveyor Extension Attach

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43 2011 June200a-NA200a Adjustable Case Sealer FrameAssemblies Figure 2798 Figure 2795 (Motor) Figure 5593 Figure 5592 Figu

44 2011 June200a-NA200aFigure 15493 / 1301812171614 311329 32121921282827102622232522345+35/+24396525871844

45 2011 June200a-NA 200aFigure 15493 / 1Ref. No. 3M Part No. Description15493-1 78-8070-1513-2 Frame – Drive15493-2 78-8070-1514-0 Space

46 2011 June200a-NA200aFigure 15493 / 2R/HL/H525351544546444347424147464549484849393738365557565850504840R/HL/H

47 2011 June200a-NA 200aFigure 15493 / 2Ref. No. 3M Part No. Description15493-36 78-8052-6710-7 Roller – Idler15493-37 78-8052-6709-9 Wa

48 2011 June200a-NA 21 20 19 2 611527315225 8 222217248 21 3 23 10 5 1 9 4 4 7 13 12 14 14 28 28 16 11 26 10 3 24Figure 2796 200a

49 2011 June200a-NA 200aFigure 2796Ref. No. 3M Part No. Description2796-1 78-8070-1536-3 Support – Guide Arm2796-2 78-8010-7169-3 S

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50 2011 June200a-NA 3 1114 1315 8 9 4 2 1 7 6 5 6 6 10 1 - 2 12 10Figure 2798 200a

51 2011 June200a-I-D 200aFigure 2798Ref. No. 3M Part No. Description2798-1 78-8070-1557-9 Compression Roller Assembly – Right2798-2 78-8070-1

52 2 7 5910311618 17 1111 16 20 7 4 20 18 19 15 21 14 13 12 8 61 28 20 18 11 222011 June200a-NAFigure 10440200a

53 2011 June200a-NA 200aFigure 10440Ref. No. 3M Part No. Description10440-1 78-8076-4633-2 Tape Roll Bracket Assembly10440-2 78-8070-1565-2 T

54 2011 June29 27 5 10 12 161725419202322 242 28 26 41 4 7 5 8 21 9 23 6 15 6 18 30 25 11 12 30 33 32 30 33 32 31 3 5 34 14 13 6 18 42 = 2, 3, 4, 5,

55 2011 June200a-NA200aCaster Option3430-45 78-8098-9076-3 Caster Assembly3430-46 78-8129-6105-6 Bracket - Wheel3430-4

56 2011 June200a-NA521044424345464738161917182051511133332449775684111=12+13+14+1512131314144025272835365250494829281515263122213730393241343433724233

57 2011 June200a-NA 200aFigure 3431Ref. No. 3M Part No. Description3431-1 78-8060-8489-9 Column – Outer3431-2 78-8060-8490-7 Plate – Column

58 2011 June200a-NA477887711102414151816162625191216226176321212023591313Figure 5592200a

59 2011 June200a-NA 200aFigure 5592Ref. No. 3M Part No. Description5592-1 78-8091-0508-9 Bar – Supporting5592-2 26-1003-7957-2 Screw – Soc H

TABLE OF CONTENTS (continued)i5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ...

60 2011 June200a-NA 14 12 556 8 9 7 7 6 3 13 11 1 2 10 4 8 8 8Figure 5593 200a

61 2011 June200a-NA 200aFigure 5593Ref. No. 3M Part No. Description5593-1 78-8091-0660-8 Housing – Wire5593-2 78-8076-4702-5 Grommet – /2855

62 200aFigure 559418a18b18b2011 June200a-NA3213

63 2011 June200a-NA200a5594-1 78-8094-6379-3 Support – Box5594-2 78-8113-6759-4 Box – W/English Language Label5594-3 78-8094-6381-9 Screw – Soc

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Accuglide 3Upper and LowerHigh SpeedTaping Heads2 InchType 10800AccuGlide™ is a Trademark of 3M, St. Paul, MN 55144-1000Printed in U.S.A.© 3M 2012

i4000563 INTERTEK3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A.3M Industrial Adhesives and Tapes3M

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Replacement Parts And Service InformationTo Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and teste

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7Instruction ManualAccuGlide™ 3 High Speed 2 InchUpper and Lower Taping HeadsType 10800Table of Contents PageReplacement Parts and Service Info

8AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000Equipment Warranty and Limited Remedy:Equipment Warranty and L

1AccuGlide 3 - 2" - NA2012 JanuaryIntended UseThe intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C&qu

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3Taping Head Contents AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads consist of:Qty. Part Name 1 Taping Head Assembly 1 Tape Drum an

4Important SafeguardsThis safety alert symbol identif es important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPER

5AccuGlide 3 - 2" - NA2012 JanuaryImportant Safeguards (continued) 78-8070-1335-0Figure 1-1 Replacement Labels/3M Part NumbersImportant - In the

6AccuGlide 3 - 2" - NA2012 JanuarySpecifications1. Tape: For use with Scotch® pressure-sensitive fi lm box sealing tapes. 2. Tape Width: 36mm

7AccuGlide 3 - 2" - NA2012 JanuarySpecificationsFigure 2/1 Dimensional DrawingOptional Tape DrumMounting Position6mm [1/4 in.] Maximum18mm [11/1

9 12. Operation 12.1 Operator’s Correct Working Position ... 25 12

8Installation1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the

9AccuGlide 3 - 2" - NA2012 JanuaryOperationFigure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)Figure 3-1 Tapin

10It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded u

11Operation (continued)Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is thr

123. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) Tighten the blade screws to secure the blade.Bl

13Maintenance (continued)Applying/Buffing Roller ReplacementReplacing roller requires removal of shaft and mounting screws. With no area on the shaft

14Tape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll overtrav

15Adjustments (continued) Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cove

16AccuGlide 3 - 2" - NA2012 JanuaryAdjustments (continued)Tape Leg Length1. Remove and retain two hex head screws and remove the brush from norm

17TroubleshootingCauseThe tape is threaded incorrectlyThe tape tension is too lowThe knurled roller dragsTape tracks to one side or drags on the suppo